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If a ball mill contained only coarse particles then 100 of the mill grinding volume and power draw would be applied to the grinding of coarse particles. In reality the mill always contains fines these fines are present in the ball mill feed and are produced as the particles pass through the mill.

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This estimate of shear rate from a free-flight ball is essentially a simplified case. In a real grinding mill the following factors affecting the shear rate should also be considered. ⋅ The angle of ball trajectory the fraction of critical speed and the linear velocity of ball were all calculated for the outermost path.

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The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10) a question arises as to whether this practice will alter the ball mill work index (BW i) of the material

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The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10) a question arises as to whether this practice will alter the ball mill work index (BW i) of the material

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It can be used at mesh sizes from 65 to 200 mesh (normally 100 mesh). The test requires calibration against the standard Bond Ball Mill Work Index test to estimate the Work Index. It is used to show the orebody hardness profile and to predict throughput in a ball mill circuit.

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A ball mill a type of grinder is a cylindrical device used in grinding (or mixing) materials like ores chemicals ceramic raw materials and paints.Ball mills rotate around a horizontal axis partially filled with the material to be ground plus the grinding medium. Different materials are used as media including ceramic balls flint pebbles and stainless steel balls.

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21 CONCLUSIONS Continued In the present work equations were also derived giving zthe ball-mill power drawP as a function of its dimensions internal mill diameter D and length L zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm) the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h) zthe ball-mill dimensions (D and L) when

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Estimates of Electricity Requirements for the Recovery of Mineral Large electrically-driven ball mills used for grinding ore to a size suitable as feedstock to the the in-pit crusher at the Bingham Canyon Mine to the Copperton beneficiation plant in Utah

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